Processing Systems for Marine Algae
Transform marine algae into a sustainable livestock feed with Hosokawa Micron’s advanced powder processing technology. By grinding, mixing and drying calcinated seaweed with magnesium oxide, producers create a natural, mineral-rich supplement that supports digestion, reduces methane emissions and contributes to healthier, more efficient livestock farming.
To ensure smooth, dust-free application on the farm, the final powder must be easy to dose and safe to handle. Hosokawa Micron’s processing systems reduce airborne particles and improve bulk properties—minimising feed loss during silo dosing and lowering the risk of respiratory irritation in animals. The result: cleaner, more effective organic powder feed.
Optimal Solution with Scale-Op Potential
At the core of the process is Hosokawa’s Flexomix continuous mixer/agglomerator, combined with a fluid bed dryer for efficient, in-line drying. Calcinated seaweed and magnesium oxide are introduced via separate feeders, together with a spray-on binder. The system transforms dusty fines (as small as 5 µm) into free-flowing agglomerates (up to 200 µm), improving flowability and handling while significantly reducing dust. Once formed, the granules pass directly into the fluid bed dryer for consistent, continuous moisture removal.
The full mixing, agglomeration and drying line is easily optimised to prevent overload or underload. Recipes can easily be adjusted via the control system to fine-tune magnesium oxide or binder content. When production demands grow, scaling up is simple—just add a larger dryer to the line. Built-in safety features such as sensors and pressure regulators ensure secure, reliable operation at every stage.
Specialist Support for Algae Processing
Interested in the possibilities of marine algae processing? Hosokawa Micron supports processors in this fast-growing sector with trusted technology and hands-on advice. We can help you answer key questions like:
✅ How to produce high-quality powders for maximum nutritional uptake
✅ Which mixing, agglomeration and drying methods work best for algae
✅ How Hosokawa compares to traditional processing systems
✅ How to design and scale up a complete marine algae processing line
Test Before You Invest
Run trials with your own materials on production-scale equipment at our 2,000 m² Test & Process Development Centre in the Netherlands. Our experienced process specialists work with you to determine the optimal process, equipment or plant setup. We offer lab and production-scale trials, each supported by a detailed technical report covering setup, process parameters and performance insights—helping you choose the best solution with confidence.
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Talk to our experts
Let our team help you develop a robust, scalable solution for marine algae processing—optimised from intake to final product quality.
Our Process Solutions
Sustainable process technologies
Hosokawa Micron B.V. is committed to sustainable and responsible process technology. Our ISO 14001 certification covers key environmental aspects such as air, soil, energy, waste, water, noise and hazardous substances. With an EcoVadis Silver Medal, we rank among the top 3% of EcoVadis-rated companies in the special machinery industry.
