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Powder Agglomeration & Extrusion Technologies
PROCESS TECHNOLOGIES
for Powders & Bulk Solids

Agglomeration Technologies

Agglomeration is a powder processing technique that transforms fine particles into larger, more manageable granules. This process is typically applied to improve flowability, reduce dust, enhance solubility or create defined granule structures for downstream processing. Hosokawa Micron provides agglomeration and granulation technologies for wet agglomeration and extrusion.

The selection of agglomeration technology depends on powder behaviour, target granule properties and production requirements. Hosokawa Micron supports process development by evaluating feed characteristics, product quality targets, hygiene requirements, energy use and integration into the overall production system.

Our Agglomeration Technologies

Flexomix continuous powder agglomeration system by Hosokawa Micron

Flexomix Agglomeration System

Continuous agglomeration technology for improving flowability, dispersibility and bulk density.

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Basket extruder & granulator by Hosokawa Micron

Basket Extruder / Granulator

Extrusion technology for producing porous, free-flowing cylindrical pellets.

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Extrudomix mixer/extruder by Hosokawa Micron

Mixer / Extruder

Efficient combination of a high-shear mixer and a low- to medium-pressure extruder.

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How Agglomeration Works

Agglomeration is a key process in powder handling, influencing particle size, density, flowability and product performance. Depending on the material and process conditions, different agglomeration mechanisms and technologies can be applied.

For a detailed explanation of agglomeration mechanisms, particle formation and process technologies, read our article on powder agglomeration.

Integrated Agglomeration Systems

In many industrial applications, agglomeration forms part of a broader process involving feeding, dosing, liquid addition, mixing, drying and downstream handling. Hosokawa Micron provides not only individual equipment, but also fully integrated agglomeration systems.

These systems are designed to ensure consistent product quality throughout the process, accurate dosing, controlled material flow, efficient integration with upstream and downstream equipment, and reliable scale-up from laboratory to industrial production.

Integrated powder and bulk solids agglomeration system

Talk to our experts

Discuss your powder agglomeration and extrusion challenges with our process specialists and let them help you craft the optimal solution tailored to your materials, processing requirements and performance objectives.

Hosokawa Micron specialists for powder processing technologies and systems

Typical Applications

Agglomeration is widely used in industries such as food, chemicals, pharmaceuticals and minerals. Typical applications include instant food powders, cement, detergents, fertilisers and sustainable materials processing.

Sustainable process technologies

Hosokawa Micron B.V. is committed to sustainable and responsible process technology. Our ISO 14001 certification covers key environmental aspects such as air, soil, energy, waste, water, noise and hazardous substances. With an EcoVadis Silver Medal, we rank among the top 3% of EcoVadis-rated companies in the special machinery industry.

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EcoVadis Silver Medal sustainability rating