Powder Mixing Systems
Powder and bulk solids mixing systems combine the mixer with the equipment required for controlled feeding, dosing, conveying, liquid addition, discharge and process automation. Hosokawa Micron designs batch and continuous systems for powders, granules and powder-liquid mixtures, configured around the material properties, required blend quality and production capacity.
Depending on the process, the system can incorporate low-, medium- or high-shear mixing together with weighing, size reduction, storage, packing, containment and automated controls. Integrating these operations into one engineered process line supports consistent product quality, reliable operation and efficient changeovers.
Choosing the right mixing system
Selecting the right mixing technology depends on the material properties, required blend quality, production capacity and the role of the mixer within the complete process system.
Low-shear batch mixing is typically selected for fragile or shear-sensitive powders and granules. Medium- and high-shear mixers provide more intensive dispersion, de-agglomeration or liquid incorporation, while continuous mixers are suited to stable, high-throughput processes with accurately controlled powder and liquid feeds.
Hosokawa Micron offers technologies ranging from the Nauta® conical screw mixer and Vitomix ribbon screw mixer to the Cyclomix high-shear mixer and Modulomix continuous mixer. Trials can be used to determine the most suitable mixing principle, operating parameters and system configuration for a specific product.
Key system components
Conveying and handling
Hosokawa Micron offers flexible and effective solutions for the conveying and handling of powders, granules and bulk solids. Our design-to-application approach ensures the most beneficial and effective handling solutions are used, ranging from mechanical and aero-mechanical to pneumatic conveying. All our systems are custom-built with a focus on safety, reliability, efficiency and hygiene.
Size reduction and classification
Hosokawa Micron's classification and size-reduction technology is fast and efficient for numerous applications. We help you to identify the best solution based on your product specifications, chosen application and pre- and post-processing set-up.
Packaging and storage
From bulk silos to hoppers and IBC containers, we offer a variety of packaging and bulk storage solutions for both raw materials and finished products, including the accurate and safe dustless filling of powders. Our dosing and weighing systems are suitable for pack-off into drums, bags and IBC systems.
Controls and process automation
Hosokawa Micron's powder mixing systems include optimally integrated hardware and software controls to ensure consistently high product quality under varying circumstances. We can provide ergonomic and visual HMI-PLC panels including lot traceability, operator identification, remote service, alerts and customised data reports to give you full insight into your production processes.
Why Hosokawa Micron?
With over 100 years of experience in powder processing and hundreds of installations worldwide, we are a trusted partner to manufacturers seeking high-performance mixing technology. Our deep industry knowledge, engineering flexibility and full-service support make us uniquely positioned to solve even the most complex mixing challenges.
Test before you invest
Run trials with your own materials on lab and production-scale equipment at our 2,000 m² Test Centre in the Netherlands. Our experienced process specialists work with you to determine the right process, equipment or system configuration for your application. Each trial is supported by a detailed technical report, helping you select the right solution with confidence.
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Talk to our experts
Let our mixing specialists help you design the ideal system for your process – from concept to commissioning.
More system solutions
Sustainable process technologies
Hosokawa Micron B.V. is committed to sustainable and responsible process technology. Our environmental management system is certified to ISO 14001, while our EcoVadis Silver Medal places us among the top 3% of rated companies in the special-purpose machinery industry.
